Making sensible use of waste heat

03.08.2020 Greenhouse gases and energy
Energy consumption and CO2 emissions can be significantly reduced at the Bell sites in Oensingen and Zell. This is shown by so-called "pinch analyses". Based on their results, measures to improve sustainability can be implemented.

Where cold is generated, heat is also generated. A simple principle that everyone who owns a refrigerator knows. In private households, the amount of heat generated is quite low. In large refrigeration systems, on the other hand, a considerable amount of heat is produced. This heat can be put to good use elsewhere. For example, to preheat cleaning water or to support the heating system. To do this, however, you first need to know where the heat is generated and at what temperatures. A "pinch analysis" can help here. As a systematic approach to improving energy consumption, it serves to determine data on heat output and temperatures and to derive options for optimization from the results. The Oensingen site already used this method to get to the bottom of its heat generation from May 2015 to July 2016, while the investigation in Zell ran until the end of 2016.

"In both production plants, we had already seen that there was room for improvement and potential savings based on various analyses. Thanks to the pinch analyses, we can now determine exactly where they lie and initiate appropriate measures," explains Roger Peier, Project Manager Sustainability, Energy & Environment at Bell. "However, it is not just the economic aspect that is important to us. Rather, we can also improve the operations' environmental protection and resource efficiency - in line with the Bell Food Group's sustainability strategy."

In Oensingen, the existing waste heat recovery of the west chiller and the ventilation system were already optimized during the project. The analysis also revealed other possible measures that would be useful to implement within the framework of the project. These include, for example, the construction of an additional CO2 heat pump to heat domestic hot water to 90 degrees.

"The analysis in Oensingen confirmed the potential we had already assumed," reports Roger Peier. "Based on the available data, we can review the proposals and dimension new acquisitions precisely for the conditions on site."